When the decision is made to buy a forging, the purchaser must have some general knowledge in order to make the best purchase possible. Understanding exactly what you need to look for in a supplier, what material is desired along with your own knowledge about the forging process will ensure you get the best bang for your buck. Going in blind could cost your company more money, produce unsatisfactory components and lead to a gruelling buying experience. We will be discussing in this 2 part series the best way to go about purchasing a forging of any kind.
Communication and Cooperation
Buyers and producers of forgings need to work closely to ensure the buyer receives the best product at the best possible price. As advancements in forging methods and materials continue to improve the process, collaboration is more crucial than ever before. By being aware of these advancements and working closely with the forger, the engineer or purchaser can ensure delivery of high-quality products while keeping the ever important cost low.
Even with its long history and the countless technological advancements over recent years, forging still involves a great deal of artistry and hands-on work. Even if a product designer or industrial buyer is knowledgeable about shaping metals, there is much to be gained by bringing the forger into the design and specification phases of product development.
An experienced and capable forging engineer should be able to make design suggestions with purchasers best interests in mind. They should be able to simplify processing, reduce required machining and ensure the speed of the delivery. It might be possible to achieve the high-level performance benefits of a forging without significantly increasing material or production costs over those associated with other processes.
It is important to get the forger involved in the early stages of the design process. The benefits might vary depending on the complexity of the part and the forging process used. For example, impression die forgings may benefit more dramatically than open die products. But again, this is exactly why it is important to consult with the forger to completely understand the benefits and which forging process to choose.
Make sure you clearly express how the desired forging will be used, the operating environment and critical mechanical properties. The forger needs to clearly understand the service stresses like load-bearing, power transmitting, impact, hydraulic pressure, operating temperatures, corrosive condition and the stress locations. This will help the engineer design and pass on suggestions to improve the overall product while reducing manufacturing costs.
When buying forgings it is extremely important you as a purchaser are knowledgeable about the different aspects of the forgings process to ensure you get exactly what you need. Not only can knowledge about the forgings process lead acquiring the best component possible, you could also save money at the same time. Be that as it may, always follow the safer path and buy forgings from a forging company that you can trust.